Abstract
Composite systems are applied to concrete substrates to strengthen and extend the service life. Successful restoration or rehabilitation requires surface preparation prior to the application of the overlay. Surface coatings, waterproofing systems, and other external surface applications also require surface preparation prior to application. Abrasive blast media is often used to clean and uniformly roughen the substrate. The appropriate surface roughness is necessary to facilitate a strong bond between the existing substrate and overlay. Thus, surface modification using abrasive blast media (sand and dry ice), their respective environmental effects, surface roughness characterization prior to and after blasting, and the adhesion between the substrate and overlay are the focus of this dissertation. This dissertation is comprised of an introduction, a literature review, and four chapters, the first of which addresses the environmental effects due to abrasive blasting using sand, water, and dry ice. The assessment considered four response variables: carbon dioxide (CO2) emissions, fuel and energy consumption, and project duration. The results indicated that for sand blasting and water jetting, the primary factor contributing to environmental detriment was CO2 emissions from vehicular traffic near the construction site. The second chapter is an analysis of the International Concrete Repair Institute’s (ICRI) concrete surface profiles (CSPs) using 3-D optical profilometry. The primary objective was to evaluate the suitability of approximating the 3-D surface (areal) parameters with those extracted from 2-D (linear) profiles. Four profile directions were considered: two diagonals, and lines parallel and transverse to the longitudinal direction of the mold. For any CSP mold, the estimation of the 3-D surface roughness using a 2-D linear profile resulted in underestimation and overestimation errors exceeding 50%, demonstrating the inadequacy of 2-D linear profiles to approximate the 3-D concrete surface profiles. The errors were reduced when a weighted average of the four linear profiles approximated the corresponding 3-D parameter. The following chapter considers the parametric and sensitivity of concrete surface topography measurements. The weighted average of the four 2-D profiles consistently resulted in underestimation of the corresponding 3-D parameters: the dispersion of surface elevations (Sq) and the roughness (Sa). Results indicated the 3-D parameter, Sq, had the least sensitivity to data point reduction. The final chapter investigated surface modification using dry ice and sand blasting. The overall objective was to evaluate the change in the 3-D surface roughness (Sa) following blasting as functions of mix design and as induced by freeze-thaw cycling, and to compare the results obtained using dry ice with those obtained using sand as the blasting media. In general, sand blasting produced larger changes in Sa compared to dry ice blasting for the concrete mix designs considered. The primary mechanism responsible for altering the surface topography of the concrete was the scaling of the superficial cement paste layer on the exposed surface, which was due to freeze-thaw cycling. The largest relative change in roughness following blasting occurred in the control samples, which had not undergone freeze-thaw cycling.